Nero Ultra 38L Backpack
The Nero Ultra 38L is a frameless ultralight backpack from Zpacks with a 38L capacity, designed for compact, efficient carry. It uses Dyneema Composite Fabric for a lightweight, weather-resistant shell, and its standout features include a frameless profile, interchangeable straps and multiple belt options, plus side compression straps made from non-stretchy Dyneema cord to cinch the load and keep tall items secure. Craftsmanship and American-made context are central to the Nero line: Zpacks builds these packs in the USA, using high-strength Dyneema Composite Fabric and precision ultralight construction. The Nero 38L DCF Backpack DISC page confirms Made in the USA and the use of Dyneema® Composite Fabric.
Last Price: $249
Buy at retailerAffiliate link — Made America may earn a commission. Price set by the brand.
Florida
Zpacks
About the maker
Meet Zpacks.
Zpacks is a U.S.-based ultralight gear brand known for crafting some of the lightest, most durable packs and shelter systems for backpackers and thru-hikers. The company emphasizes domestic manufacturing, with gear sewn in its West Melbourne, Florida facility, supporting U.S. production and reducing overseas shipping. Core products are made in the USA: Ultralight Medium-Plus Dry Bag, Classic Sleeping Bag, and Arc Air DCF 50L Backpack are all listed as Made in the USA on their product pages. Dyneema-based accessories are also part of the USA-made lineup.
Full brand profileMore like this
Related products
Zpacks
Bagger Ultra 25L Backpack
Zpacks' Bagger Ultra 25L Backpack is an ultralight frameless daypack designed for travel—from plane to trail. It offers a 25L capacity and weighs about 11.4 oz (322 g), built with Ultra 100X fabric and featuring a frameless silhouette, zipper entry, and interchangeable straps for a flexible load. Craftsmanship and American-made context: Designed and assembled in the USA from domestic and imported components, reflecting Zpacks’ commitment to American-made gear. The Bagger 25L Backpack DISC page also notes "Made in the USA."
Zpacks
Hexamid Tent
Zpacks' Hexamid Tent is a featherweight, ultra-compact shelter designed for ultralight backpackers. Its hexagonal footprint maximizes interior space while keeping the pack down, and the streamlined build emphasizes weight efficiency and easy setup. The design highlights durability and weather resistance through thoughtful seam work and high-performance materials, delivering reliable performance on long treks and fast-paced trips alike. Crafted in America, the Hexamid embodies Zpacks' commitment to domestic manufacturing. Each shelter is hand-assembled in the United States, with meticulous attention to fit, finish, and reinforced stress points. This American-made craftsmanship supports local jobs and provides tight quality control from design to final assembly, appealing to hikers who value provenance as well as performance.
Zpacks
Summer Quilt / Winter Liner
Zpacks' Summer Quilt / Winter Liner is a versatile, ultralight two-in-one layer that adapts to the season. In warmer nights it serves as a compact, breathable quilt that packs down to a tiny footprint, while in colder conditions it doubles as a liner inside a sleeping bag to add warmth without bulk. The design prioritizes weight efficiency and packability, delivering a streamlined silhouette that minimizes draft points and maximizes comfort across three seasons. Crafted in America, this piece embodies focused workmanship and durable construction. The attention to detail is evident in precise stitching, reinforced seams, and careful finishing—built to withstand rugged backpacking, weather exposure, and repeated use. By maintaining production in the United States, Zpacks emphasizes quality control and American craftsmanship, delivering a product that reflects the country’s outdoor engineering heritage.
Zpacks
Women's Arc Haul Ultra 40L Backpack
The Women’s Arc Haul Ultra 40L Backpack is Zpacks’ ultralight, 40-liter pack designed for women and shorter hikers, delivering the same rugged durability as the standard Arc Haul line. It uses Ultra 100X fabric (3.3 oz/sq yd UHMWPE), a material described as stronger than steel and lighter than air, offering abrasion resistance and natural water protection with no PFAS or harsh coatings. All seams and attachment points are taped for high water resistance, and the roll-top closure pairs with side pockets for two 1L bottles plus a large center pocket to keep gear organized and accessible. The Arc Frame curves away from the back to create a breathable air gap and transfers weight to the hips for a comfortable carry, while a patented adjustable torso height and interchangeable shoulder straps let you dial in a female-friendly fit. With 40L of capacity, it suits 3–4 day trips with ultralight gear and can be expanded with modular accessories as needed. Crafted and assembled in the USA from domestic and imported components, the Arc Haul Ultra reflects Zpacks’ commitment to American-made craftsmanship. The Ultra 100X fabric is naturally waterproof and free from PFAS, DWR, and harsh coatings, underscoring an eco-conscious approach to gear. All of the pack’s construction—taped seams, the lightweight yet durable Arc Frame, and a layout designed for easy access—speaks to a thoughtful, rider-focused build. The product is backed by a two-year limited warranty against defects in materials or workmanship, underscoring the brand’s confidence in its American-made craftsmanship. This model also emphasizes women-specific fit options, including Small/Women’s straps and adjustable torso height, reinforcing its purpose-built, in-America design.